This training aims to introduce participants to the fundamental principles and practical approach of the Pre-Startup Safety Review (PSSR) process conducted before the commissioning of new facilities, equipment modifications, or process changes. Participants will gain a general understanding of the technical checks, documentation requirements, and implementation steps involved in a PSSR.
Day 1 – Fundamentals and Process Structure
- Risks associated with startup and commissioning activities in process safety
- PSSR concept and its importance
- Relationship between MOC and PSSR
- Regulatory and standards-based approach
- Planning the PSSR process
- When should a PSSR be conducted?
- Roles and responsibilities
- PSSR checklist approach
- Documentation requirements
Day 2 – Technical Implementation and Workshop
- Design and engineering verification
- Equipment and system inspections
- Verification of safety systems
- Review of procedures and operational readiness
- Training and competency verification
- Common risks during startup and commissioning
- Temporary changes and risk management
- Consequences of inadequate PSSR implementation
- Practical PSSR exercise (Workshop)
- Common mistakes and best practices